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Job Description:
Winds coils to be used in electrical equipment and instruments, or as electronic components, according to wiring diagrams, sample coil, or work order, using coil-winding machines and hand tools. Reviews wiring diagrams and work order, or examines sample coil to ascertain type and size of wire specified and type, size, length, circumference, and primary and secondary windings of coil to be wound. Picks coil-forming device for specified coil to be wound, and fastens it onto machine arbor, mandrel, or spindle or fastens it in between chuck and tail stock.: Threads end of wire from reel through tension device, guides, and spreader, bends ends of wire to form lead, and attaches lead to coil core. Turns setscrews to adjust tension on wire and sets counter for number of turns specified for coil. Starts machine and manually feeds wire over coil core or uses spreader to obtain even and uniform winding and shape of coil. Observes counter and stops machine when specified number of turns have been made. Wraps insulation between layers and around wound coil; in larger coils, inserts plastic blocks between turns to form cooling ducts. Ties coil with tape to hold wires and inside form in place. Cuts wire to form leads. Pounds coil with hammer or mallet to shape end windings or remove coil from fixture. Winds cotton, glass mica, paper, or tape, and brushes varnish on coil or dips coil in varnish, epoxy, or wax to reinforce and seal coil. Strips insulation from end of lead wires, threads lead wires through insulating sleeves, or slides sleeves over leads, and solders lead wires to terminals. hide...show full eDOT descriptions
